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What is the pressure and power consumption of robot waterjet? Are there requirements for robotic?

Author:Sunny Li Date:2020-02-07 15:22:18 Click:

What is the pressure of the robotic waterjet cutting workstation?(图1)

What is the pressure of the robotic waterjet cutting workstation?

Generally, the water pressure of the common water jet cutting workstation is 320MPa-420MPa, but we recommend that customers adjust the water pressure to 360MPa during normal use. This is the best value. From the perspective of the failure rate of the equipment and the cutting efficiency, the testing data of the machine under this pressure is the best. But if you want to cut at a high speed, you can adjust the pressure to 420MPa, which will achieve high-speed cutting, but it will also cause a lot of wearing parts to be consumed rapidly. Furthermore, the cost performance will be lowered in a short time. Equipment maintenance will be required.

At present, an ultra-high pressure water jet intensifier system has been introduced in the market, and the normal working pressure can indeed reach 450MPa. This ultra-high pressure intensifier pump is more expensive than ordinary intensifier pumps, and its stable use time is longer than that of conventional intensifier pumps. The period is short, and the cost of consumables is much higher than that of conventional intensifier pumps, but the production efficiency of using ultra-high pressure intensifier pumps at the same time period is indeed higher than that of conventional intensifier pumps by more than 30%. For example, the 87K water jet cutting intensifier pump series, pursuing higher pressure, is what developers in the water jet cutting industry have been pursuing. I believe that in the future, the extreme ultra-high pressure water jet cutting system will be stably introduced to each Carry forward its brilliance in the industry.

Are there requirements for water quality in robotic water jet cutting?

Water jet cutting has very strict requirements on water quality. Robot water jet cutting manufacturers generally install two water filtering devices. The water purification device is the first important. A good water purification device can filter the physical particles in the water, and it can also make The water is softened. The second filtration is to place a high-pressure filter element device between the cutting head and the high-pressure tube. Many people have been asking whether water jet cutting requires water quality? Our technicians explain this, but many customers are not sensitive. In fact, the quality of water treatment directly affects the service life of the orifice and the wearing parts of the intensifier pump.

For example, our customer has three sets of robotic water jet cutting equipment, two of which are equipped with water purification treatment equipment, and the other is not installed. What is the specific difference? For the two sets of robotic water jet cutting systems with water purification equipment, the orifice replacement time is about 60 hours, but without the equipment for purifying water, sometimes two orifices are replaced within 24 hours. This is not just the cost of two orifices. The replacement of equipment and accessories requires reporting, the machine needs to be shut down, and even when the orifice is damaged, it will also damage a car interior ceiling, etc., which is quite uneconomical. I hope we Customers must pay attention to this small detail.

What is the pressure of the robotic waterjet cutting workstation?(图2)

What is the power consumption of the robotic waterjet cutting workstation? 

The largest power consumption in the whole set of robotic waterjet cutting workstations is the intensifier pump. The standard power of our intensifier pump motor is 30KW/40HP. Normally, it has almost met the cutting needs of all kinds of workpieces, and it also reduces electrical demand and operating costs. But if you want to match a higher power motor for the intensifier, we can also match it for you.

Well, the above is the introduction of these three issues: "What is the pressure of the robotic waterjet cutting workstation? The water quality requirements of the robotic waterjet cutting workstation. What is the power consumption of the robotic waterjet cutting workstation?".

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